Process of applying flexible cover to a container



April 29, 1969 F. A. GRANT 3,440,795

PROCESS OF APPLYING FLEXIBLE covmn TO A CONTAINER Original Filed Aug. 17.- 1965 Sheet L O1" 5 INVENTOR. FRANK A. GRANT A 7 TOR/V5 V F. A. GRANT 3,440,795

PROCESS OF APPLYING FLEXIBLE COVER TO A CONTAINER April 29, 1969 Sheet g of 3 Driginal Filed Aug. 17, 196E INVENTOR. FRANK A. GRANT BY ff 4% ATTORNEY April 29, 1969 F )\,GRANT 3,440,795

PROCESS OF APPLYING FLEXIBLE COVER TO A CONTAINER Original Filed Aug. 17, 1965 Sheet :3 of 3 43'? 3 i v f? T Th 2) 37 22 v A FIG-9 5 g M pn INVENTOR. FRANK A. GRAN T H6 170 wam A T TOPNE V United States Patent C 3,440,795 PROCESS OF APPLYING FLEXIBLE COVER TO A CONTAINER Frank A. Grant, San Mateo, Calif., assignor, by mesne assignments, to F. A. Grant, doing business as Hoefer Machine Works, San Francisco, Calif.

Original application Aug. 17, 1965, Ser. No. 480,359, now Patent No. 3,371,465, dated Mar. 5, 1968. Divided and this application Sept. 27, 1967, Ser. No. 695,536

Int. Cl. B65b 7/16 US. Cl. 53-42 1 Claim The present invention relates to packaging and deals, in particular, with machines and processes for covering the open mouth of a container.

This application is a division of copending application Ser. No. 480,359, filed Aug. 17, 1965. Now Patent No. 3,371,465.

A representative container with which the present invention is useful is disclosed in US. Patent 2,878,128 issued Mar. 17, 1959 to Ralph Jorgenson.

In particular, the invention relates to a corner tucker apparatus and process which is an improvement in the apparatus and process shown in US. Patent 2,975,574 issued Mar. 21, 1961 to Ralph J. Jorgenson and Frank A. Grant.

As disclosed in 574 patent, the present invention deals with continuously advancing open mouthed, rimmed trays arranged in spaced array and continuously applying a flexible cover or overlay to the tray to accomplish a closure.

As described in the 574 patent, the overlay is cut and deposited upon the open mouth of the tray so that a generally uniform margin of overlay material extends beyond the leading, trailing and side rims of the tray.

The leading and trailing margins of the overlay material are first folded and tucked under the leading and trailing rims; thereafter, the side margins of the overlay material are folded and tucked under the side rims to secure the overlay and to complete the closure.

In applying and securing the overlays in accordance with the disclosure of the 574 patent, the junction of the leading and side margins and the junction of the trailing and side margins (corners of the tray) frequently do not fold and tuck neatly.

Although the method and apparatus of the 574 patent is successful commercially, it would add greatly to the over-all neatness of the covered package if the corner folds and tucks followed more precisely the corner contour of the tray rim.

Accordingly, it is a feature of the present invention to provide a corner tucking apparatus and a corner tucking process which develops a neater, tighter, and more appealing covered tray.

A further feature of the invention is to provide a corner tucking apparatus and process which is operative to fold and tuck opposed ends of the leading and trailing overlay margins after the main body of the leading and trailing overlay margins has been folded and tucked under the respective leading and trailing tray rims prior to folding and tucking side margins of the overlay material around corresponding side rims of the tray.

A further feature of the invention is the provision of a high speed machine and process for covering the open mouth of a container.

For example, after the leading and trailing overlay margins are folded and tucked, there are opposed end portions of the leading and trailing overlay margins remaining untucked and overhanging the side rims. It is desirable that these overhanging opposed end portions of margin material be tucked under their corresponding side rims before the main body of the side margin overlay material is folded and tucked.

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Accordingly, the present invention deals with a process and an apparatus which is operative following the folding and tucking of leading and trailing margins and prior to the tucking of side margins.

A corner margin tucking device embracing certain principles of the present invention may comprise means for continuously advancing along a linear path a container or tray having an open top with leading, trailing, and side rims defining at least one corner, means for continuously applying a sheet of flexible cover material to the tray so that a margin of the material overlays and projects beyond said rims, means for folding and tucking a leading (and/or trailing) margin of flexible material under the leading (and/ or trailing) rim with opposed ends of said margin remaining untucked, a movable element mounted for circular rotational motion about an axis positioned below and across said linear path, said axis being positioned downstream of said folding and tucking means and said movable element being in line with at least one of said side rims, the circular motion of said movable element being synchronized with respect to the advance of said tray so that as the tray encounters the axis the tray overtravels the movable element as the movable element moves upwardly into contact with said end operative to tuck said end under its mating side rim.

A process embracing certain principles of the present invention may comprise the steps of continuously advancing an open tray having a projecting lip around its periphery defining leading, trailing, and side lips, disposing a single sheet of flexible material over the tray so that margins of flexible material project beyond the tray lips, first folding and tucking the leading and trailing margins of flexible material under mating leading and trailing tray lips so that opposed ends of the leading and trailing margins remain untucked, next tucking said opposed ends under mating side lips, and finally tucking the side margins of flexible material under the side lips effective to secure the flexible material to the tray so that the folded and tucked margins thereof conform to the contour of the tray lip.

Other features and advantages of the present invention will become more apparent from an examination of the succeeding specification when read in conjunction with the appended drawings, in which:

FIG. 1 is a schematic view of a device of which the present invention is a feature;

FIGS. 2 through 5 are schematic representations of the corner tucker device and process steps as viewed from the side;

FIGS. 6 and 7 show the corner tucker device operating on the opposed ends of a trailing margin of flexible material;

FIGS. 8 and 9 show the corner tucker device and process operating on the leading margin of flexible overlay material; and,

FIG. 10 is an end view showing the finished covered tray.

Referring now in detail to the drawings, FIG. 1 shows a roll 10 of flexible foil material being advanced in the conventional fashion simultaneously with the advance of open trays 1111.

Knife roll 12 is operative to cut flexible covering material F drawn from roll 10 to the proper size and belts 13 and 14 operate in well-known fashion to dispose the cut sheet S in register with the continuously advancing tray 11 so that :a generally uniform margin of overlay material projects beyond the peripheral rim or lip 16 of the tray.

The reference numeral 17 represents the roll and associated tucking and folding bar operative to fold and tuck leading and/or trailing margins of flexible material over corresponding leading and trailing rims.

Reference numeral 18 designates the corner folding and tucking apparatus, and the reference numeral 19 designates the belt structure utilized to fold side margins of the flexible overlay around and about corresponding side lll'llS.

Referring now in detail to FIGS. 2 through 5, note that the corner tucker device of the present invention includes a driven shaft 21 to which is keyed a flange or disc 22 driven in the direction shown and suitably timed through appropriate gearing with the continuous advance of containers or trays 23-24. The disc 22 carries a movable member defining a rotatable wheel 26 fitted with a tire 27 and secured to the disc 22 by bolt 28.

Spaced from the wheel 26 is another movable member defining a flexible rubber-like finger 29 carried by socket 31 secured to the disc 22 by means of bolt 32.

As stated previously, the disc 22 is continuously driven in the direction shown while trays 23 and 24 are continuously advanced in the direction shown. The disc 22 is appropriately phased and synchronized with respect to the advance of trays 23 and 24 so that movable members 26 and 29 engage and operate at appropriate intervals.

Although finger 29 is flexible and movable, it is fixed to disc 22. Correspondingly, tired wheel 26 although rotatable and movable about bolt 28 is fixed to the disc 22 in the position shown.

Referring now to FIGS. 2 through and FIGS. 6 and 7, the operation of the corner tucker device will be described:

Assume that sheets of overlay material 33 and 34 disposed on trays 23 and 24 have advanced sufliciently far through the apparatus of FIG. 1 so that leading overlay margins 36 and trailing overlay margins 37 are folded and tucked around and under corresponding leading tray rims 38 and trailing tray rims 39.

Referring now, in particular, to FIGS. 6 and 7, note that although trailing overlay margin 37 is folded and tucked about trailing tray rim 39, opposed ends 41 and 42 of the trailing overlay margin 37 remain untucked.

The rotational speed and phasing of disc 22 is selected so that flexible finger 29 wipes opposed ends 41 and 42 as tray 24 moves in the direction shown (FIG. 2) with the result that opposed ends 41 and 42 are folded upwardly and tucked under side rims 43 and 44 as is most apparent in FIG. 7.

Obviously, the shaft 21 is driven at a speed which will produce a horizontal component of linear velocity in the flexible finger 29 to effect a wiping action between the finger 29 and corresponding end 41 or 42, as the case may be. When fingers 2929 work opposed ends 41 and 42, their horizontal component of velocity is faster than that of the tray 24.

Referring now to FIGS. 8 and 9, it is apparent that opposed ends 46 and 47 of leading overlay margin 36 are similarly unfolded and untucked even though the main body of the'leading margin of flexible material is folded and tucked about the leading rim 38 of tray 23.

Opposed ends 46 and 47 are folded and tucked by rotatable wheel 26 whose tire 27 engages and makes rolling contact with ends 46 and 47 as shown schematically in FIGS. 2 through 5.

Immediately after flexible finger 29 encounters tray 24, rotation of disc 22 brings wheel 26 upwardly into contact with opposed ends 46 and 47 so that tires 2727 encounter ends 46 and 47 operative to fold these ends upwardly and tuck them under mating side rims 44 and 43 to convert ends 46 and 47 from the position shown in FIG. 8 to the position shown in FIG. 9.

Friction betwen tires 27 and mating ends 46 and 47 imparts rotational motion in wheel 26 in the direction shown by the arrows (counterclockwise) in FIGS. 4 and 5 with the result that wheel 26 lays ends 46 and 47 back and under corresponding side rims.

It is particularly desirable to construct finger 29 of a flexible, pliable material to avoid tearing yet with sutficient firmness to perform necessary work to accomplish the folding and tucking operation.

correspondingly, it is important that tire 27 be formed of resilient material developing an appropriate coelficient of friction with the flexible covering to effect the folding and tucking operation.

As is apparent in FIG. 5, the flexible finger 29 finally flicks out of contact with the tray 24. correspondingly, wheel 26 rotating in a counterclockwise direction about bolt 28 moves out of contact with tray 23 as it is carried in a circular path by disc 22.

The process of the present invention embraces the following continuous steps:

Folding and tucking the leading and trailing overlay margins about their respective leading and trailing rims.

Next, opposed ends 41-42 of the trailing overlay margin are folded and tucked.

Thereafter, opposed ends 4647 of the leading overlay margin are folded and tucked.

Finally, side margins 51 and 52 are folded about their mating side rims 43 and 44 by side margin folding belts referenced 19 in FIG. 1 to develop a completely covered tray as represented in FIG. 10.

It is anticipated that a wide variety of modifications and design changes may be devised without departing from the spirit and scope of this invention.

What is claimed is:

1. A process for continuously applying overlays to continuously advancing open trays having a projecting lip around its periphery defining leading, trailing, and side lips comprising the steps of disposing a sheet of flexible material over the tray so that margins of flexible material project beyond the tray lips, folding and tucking the leading and trailing tray lips so that opposed ends of the leading and trailing margins remain untucked, tucking said opposed ends under mating side lips and thereafter tucking the side margins under the side lips operative to secure the covering to the tray so that the tucked margins conform to the contour of the rim.

References Cited UNITED STATES PATENTS 2,928,222 3/1960 Lindstaedt 53371 X 2,950,590 8/1960 OBrien et a1. 53345 X TRAVIS s. MCGEHEE, Primary Examiner. 

1. A PROCESS FOR CONTINUOUSLY APPLYING OVERLAYS TO CONTINUOUSLY ADVANCING OPEN TRAYS HAVING A PROJECTING LIP AROUND ITS PERIPHERY DEFINING LEADING, TRAILING, AND SIDE LIPS COMPRISING THE STEPS OF DISPOSING A SHEET OF FLEXIBLE MATERIAL OVER THE TRAY SO THAT MARGINS OF FLEXIBLE MATERIAL PROJECT BEYOND THE TRAY LIPS, FOLDING AND TUCKING THE LEADING AND TRAILING TRAY LIPS SO THAT OPPOSED ENDS OF THE LEADING AND TRAILING MARGINS REMAIN UNTUCKED, TUCKING SAID OPPOSED ENDS UNDER MATING SIDE LIPS AND THEREAFTER TUCKING THE SIDE MARGINS UNDER THE SIDE LIPS OPERATIVE TO SECURE THE COVERING TO THE TRAY SO THAT THE TUCKED MARGINS CONFORM TO THE CONTOUR OF THE RIM. 